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Protective Atmospheres

Fermentation may cause problems in filled bakery products. Since the water activity of bakery products is low, growth of microorganisms other than mold is seldom a problem. Mold is an aerobic microorganism, and can be effectively controlled by carbon dioxide together with low residual oxygen levels (less than 1%), extending shelf life by many valuable days. MAPAX® gases are especially suitable for rye bread, sweet bakery products, various pies and pre-baked bread.

For Danish pastry and other iced bakery products, excessive levels of carbon dioxide can worsen the appearance of the icing by dissolving into the contained fat and causing it to "melt away". If the carbon dioxide concentration is balanced by nitrogen, the product's appearance remains unchanged. The loss or adsorption of moisture in bakery products is prevented by a barrier material.


Breads
Pastries
MAPAX Brochure (PDF, 8412.7Kb) 

Protective Atmospheres - Breads

Product
Rye wheat bread
Pre-baked bread
MAPAX Gas mixture
20-40% CO2 and 60-80% N2
80-100% CO2 and 0-20% N2
Gas volume per Product weight
50-100 ml per 100 g product
50-100 ml per 100 g product
Typical shelf life
Several days max. in air
2 weeks with MAP
5 days in air
20 days with MAP
Typical material*
OPET/PVdc/PE-PVC/PE
PA/PE or OPET/PVdC/PE
OPET/PVdc/PE-PVC/PE
PA/PE or OPET/PVdC/PE
Typical machine
Deep-draw machine
Flow-pack
Deep-draw machine
Flow-pack
Storage temp.
+70 to +80 oF
+70 to +80 oF
*PVC is being replaced by APET or PS/EVOH, PVdC is being replaced by EVOH or OPA.

Protective Atmospheres - Pastries

Product
Pies
Cakes
MAPAX Gas mixture
50-70% CO2 and 30-50% N2
20-40% CO2 and 60-80% N2
Gas volume per Product weight
100-200 ml per 100 g product
100-200 ml per 100 g product
Typical shelf life
3-5 days in air
2-3 weeks with MAP
Several weeks max. in air
Up to one year with MAP
Typical material*
OPET/PVdc/PE-PVC/PE
PA/PE or OPET/PVdC/PE
OPET/PVdc/PE-PVC/PE
OPET met./PE
Typical machine
Deep-draw machine
Horizontal flow-pack
Deep-draw machine
Flow-pack
Storage temp.
+40 to +45 oF
+70 to +80 oF
*PVC is being replaced by APET or PS/EVOH, PVdC is being replaced by EVOH or OPA.




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